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Fireplace Planning Guide

Planning a Masonry Fireplace Renovation

A fireplace renovation goes more smoothly when the masonry finish is planned around the system, not the other way around. The opening, firebox, hearth, chimney, liner and any insert or appliance all influence what can be changed safely and cleanly.

The first question is what do you want the fireplace to do when the renovation is finished?

Jump to the planning sequence

Masonry fireplace showing the finished fireplace face, opening and hearth as one assembly

Start with the system. Appliance, opening, hearth and chimney conditions should be known before finish masonry is finalized.

Start With Use

Decorative, wood-burning, gas and electric projects are not the same renovation.

Existing wood-burning fireplace

Condition of the firebox, throat, smoke chamber, liner and chimney matters before cosmetic work is finalized.

Insert or appliance

Opening dimensions, venting, electrical or gas requirements and clearances can determine the masonry dimensions.

Decorative conversion

If the fireplace will no longer burn solid fuel, the visual design may be more flexible, but abandoned venting and moisture conditions still need sensible treatment.

Assess Before Demolition

Know what is structural, what is heat-exposed and what is just finish.

A fireplace can contain several different masonry zones: the decorative face, structural jambs or arch, firebox lining, smoke chamber and chimney connection. Removing face brick is not the same as altering an arch or cutting into the firebox.

Look for loose brick, cracked firebrick, missing mortar, staining, efflorescence, rust at lintels or doors, previous patches and evidence that the opening has already been altered.

Firebox Cracks and Damaged Firebrick →

Historic fireplace firebox and cast-iron insert showing the relationship between masonry and fireplace components

Inspect the assembly first. The visible face is only one part of the fireplace.

Chimney & Liner

Do not bury an unresolved venting or water problem behind new finishes.

If the fireplace remains active, the chimney and flue system need to suit the appliance and intended use. Clay liners, stainless liners and older unlined chimneys are different conditions and may change the renovation scope.

Water entry through the crown, flashing, cap or masonry can show up at the fireplace as staining, salts or deteriorated joints. Fixing the visible face without stopping the water is not a complete renovation.

Chimney Flue Liners Explained →

Why Is My Chimney Leaking? →

Stone fireplace with fitted insert showing the connection between appliance dimensions and masonry opening

Coordinate dimensions. Appliance selection can affect the opening, hearth and surround before masonry work begins.

Planning Sequence

A good order of operations avoids expensive rework.

1. Decide the finished use

Wood, gas, electric, insert or decorative only.

2. Inspect the existing system

Firebox, liner, chimney, water entry and visible structural masonry.

3. Select the appliance if there is one

Get actual manufacturer dimensions and venting requirements before final masonry dimensions.

4. Design the hearth and surround

Choose material, projection, thickness, joints, mantel relationship and floor transition.

5. Complete repairs and rough work

Fix firebrick, opening support, water entry and required venting work before finish stone or brick.

6. Install finish masonry

Build to the confirmed dimensions, then complete appliance trim and final inspection as required.

Brick fireplace renovation showing existing masonry prepared for a new finished appearance

Preserve or cover? Existing brick may be worth cleaning and repairing, or it may be a suitable substrate for a new finish depending on condition and design.

Keep, Cover or Rebuild the Face?

There is no automatic need to remove sound old masonry.

Existing brick can often be cleaned, repointed and selectively repaired. Where a different appearance is wanted, stone or new masonry may sometimes be installed over a stable substrate, provided thickness, weight and attachment are appropriate.

Full removal makes more sense when the existing face is loose, badly altered, structurally involved in the opening change, or the new design requires a completely different geometry.

Renovating an Old Brick Fireplace →

Hearth & Floor Transition

The hearth should be planned with the room, the appliance and the masonry thickness.

Changing from brick to stone can change finished height, projection and edge details. If a new insert is being installed, the hearth dimensions and non-combustible protection should be confirmed before stone is cut.

Where the surrounding floor is also being replaced, coordinate the elevations so the finished hearth does not end up awkwardly proud or recessed.

Finished masonry fireplace and hearth showing the hearth as part of the room design

Plan the floor line early. Hearth thickness and projection affect the final room transition.

Solid-Fuel Inspection

WETT inspections evaluate wood-burning systems, they do not certify the fireplace itself.

WETT explains that its SITE inspection process evaluates solid-fuel appliances and venting systems and provides a written report. Inspections may be requested for insurance, real-estate transactions, system changes or safety concerns.

If the renovation changes a wood-burning appliance, liner or visible venting components, coordinate inspection and technical work before closing the masonry around the system.

WETT: Levels of Inspection →

NRC Codes Canada →

Important Distinction

A WETT-certified person can inspect within their certification scope. WETT does not "certify" an appliance, fireplace or installation.

Applicable building and fire requirements depend on the jurisdiction and system, so local requirements and manufacturer instructions still matter.

Material Choices

Brick, natural stone and manufactured veneer each create different edges and thicknesses.

Natural stone can give more depth and variation, while manufactured veneer can provide a lighter, more uniform cladding option. Existing brick may be the best finish if it is sound and suits the room.

Whatever the finish, check how corners terminate, how the material meets the firebox or insert, and whether the joint profile and hearth material are consistent with the desired appearance.

Natural Stone vs Manufactured Stone Veneer →

Mortar Joint Types & Profiles →

Large brick arch fireplace showing a strong masonry opening and architectural proportions

Keep the proportions in view. The opening, hearth, mantel and surrounding wall should read as one composition.

Budget & Scope

Fireplace renovations become expensive when hidden work is discovered after finishes are ordered.

Before committing to custom stone or a new mantel, identify whether the project also needs firebox repair, chimney work, a liner, opening modifications, electrical or gas rough-ins, floor repairs or demolition.

A realistic scope separates the masonry finish from system work but coordinates them in the same sequence.

Masonry Repair Cost Factors →

Photos to Collect

Photograph the full wall, the fireplace opening, hearth, inside of the firebox, damper area if visible, any insert or doors, and signs of staining or cracking.

What Photos to Send for a Masonry Estimate →

About the Author

Prepared from fireplace, chimney and masonry restoration work.

Prepared by Dean MacArthur, DinoMac Masonry Ltd., a third-generation mason with more than 20 years of hands-on masonry experience.

Last reviewed: August 28, 2026

About DinoMac Masonry →

Fireplace Renovation FAQ

Common planning questions.

What should I decide first in a fireplace renovation?

Decide how the fireplace will be used. An active wood-burning fireplace, gas insert, electric insert and decorative non-burning fireplace have different venting, clearance, hearth and inspection needs.

Should the chimney be inspected before renovating the fireplace face?

Yes when the fireplace or chimney will remain active, or when there are signs of water entry, liner damage, smoke problems or unknown previous work. Finishing the face before understanding the venting system can lead to rework.

Can I put stone over an existing brick fireplace?

Often, if the existing masonry is stable and the added thickness and weight do not interfere with the opening, hearth, clearances or appliance installation. The substrate and attachment method need to suit the selected veneer.

Do I need a WETT inspection for a fireplace renovation?

A WETT inspection may be requested for solid-fuel systems by an insurer, buyer or authority, and is useful when the condition or compliance of a wood-burning system is uncertain. WETT certifies individuals, not appliances or installations.

Can I change the fireplace opening?

Sometimes, but arches, lintels, jambs, firebox geometry and the smoke chamber may be involved. The support and venting consequences should be understood before demolition.

When should finishes be chosen?

Choose the broad design early, but finalize dimensions after the appliance, hearth, opening and code-related constraints are known. This avoids designing a surround that conflicts with the system it has to fit around.

Planning a Fireplace Renovation?

Get the system questions answered before the finish masonry is locked in.

Send photos of the fireplace face, opening, hearth, firebox and any existing appliance or insert. DinoMac can help define the masonry portion and coordinate the dimensions with the rest of the renovation.

Contact DinoMac Masonry